AZAL-AT-05
Azal
A 5-piece bedroom in Aitash.
- In the collection
- 5 pieces
- Panels
- 75
- Cartons
- 5
- Board area
- 28.5 m²
- Finish
- Aitash
Details
- Code
- AZAL-AT-05
- Finish
- Aitash
- In the collection
- 5 pieces
- Cartons
- 5
- Panels
- 75
- Board area
- 28.5 m²
- Materials
- 18 mm melamine board for carcass and doors
- 16 mm melamine board for drawers and supports
- 6 mm MDF for backs and drawer bottoms
Materials
Chosen by thickness, for the job each panel does.
Drawn in true proportion. Orange marks the PVC edge band on every visible edge.
18 mm melamine
Carcass and doors
16 mm melamine
Drawers and supports
6 mm MDF
Backs and drawer bottoms
4 mm glass mirror
Mirrors
How it is made
Ten stages. One route. Every piece.
- 01
Material
Melamine board in 18 and 16 mm and 6 mm MDF, each chosen for its job in the piece.
- 02
Cutting
On a programmed panel saw, from a cutting plan generated from the design file itself.
- 03
Drilling
A CNC machine drills every hinge, dowel and cam position from the same digital file.
- 04
Edge processing
Visible edges are sealed with PVC edge band on the edge bander. No raw edge is left showing.
- 05
Cleaning
Panels are cleaned of cutting dust and glue residue before they move on.
- 06
Upholstery
Headboards and upholstered panels are cut from templates drawn in the design and finished in-house.
- 07
Assembly
Hardware is fitted and sub-assemblies are built where the design calls for it.
- 08
Quality control
Every piece is scanned at every station and is not packed until it has completed its full route.
- 09
Packaging
Pieces are packed into numbered cartons, each labelled with what it holds.
- 10
Distribution
Cartons leave for our dealers, loaded and tracked by scan.
Assembly information
Every piece and carton in the collection. Each panel carries a code that opens its page and shows where it goes.
| Carton | Pieces | Panels | Hardware |
|---|---|---|---|
| 641.24 | 0 | 641.24 | |
| Bed 1/1 | 9 | 9 | 0 |
| Nightstand 1/1 | 20 | 20 | 0 |
| Table Mirror 1/1 | 22 | 22 | 0 |
| Wardrobe 1/1 | 24 | 24 | 0 |
| Piece | Size (mm) | Banded edges | Qty |
|---|---|---|---|
| Corner Brace 20 - ScrewedCorner Brace 20 - Screwed | — | 14 | |
| Minifix Dowel, Plastic 8 mmMinifix Dowel, Plastic 8 mm | — | 60 | |
| PVC Edge Band Aitash 22 x 0.8 mmPVC Edge Band Aitash 22 x 0.8 mm | — | 92.24 | |
| Hinge, Full OverlayHinge, Full Overlay | — | 8 | |
| Hinge, Half OverlayHinge, Half Overlay | — | 12 | |
| Minifix BoltMinifix Bolt | — | 60 | |
| Minifix Cam 15 mmMinifix Cam 15 mm | — | 60 | |
| Minifix Fischer, Steel 10 mmMinifix Fischer, Steel 10 mm | — | 60 | |
| Rafix Cam 20 mmRafix Cam 20 mm | — | 20 | |
| Screw 4 x 16 mmScrew 4 x 16 mm | — | 204 | |
| Screw 4 x 30 mmScrew 4 x 30 mm | — | 20 | |
| Screw 10 x 16 mm, Washer HeadScrew 10 x 16 mm, Washer Head | — | 8 | |
| Drawer Slide 300 mm, Partial ExtensionDrawer Slide 300 mm, Partial Extension | — | 10 | |
| Sheet CartonSheet Carton | — | 7 | |
| Handle 160Handle 160 | — | 6 | |
| Bed 1/1 | |||
| BED.Side Bed.LBED.Side Bed.L | 2,000 × 225 × 18 | 1 | |
| BED.HDD.DownBED.HDD.Down | 1,800 × 225 × 18 | 1 | |
| BED.Side Bed.RBED.Side Bed.R | 2,000 × 225 × 18 | 1 | |
| BED.RAW.WOOD.DownBED.RAW.WOOD.Down | 1,764 × 170 × 17 | none | 3 |
| BED.RAW.BOARDBED.RAW.BOARD | 1,800 × 720 × 17 | none | 2 |
| BED.HDD.UpBED.HDD.Up | 2,100 × 1,000 × 18 | 1 | |
| Nightstand 1/1 | |||
| NS.P.LNS.P.L | 360 × 164 × 18 | 2 | |
| NS.DRW.Side.DownNS.DRW.Side.Down | 370 × 304 × 6 | none | 2 |
| NS.DRW.Side.BackNS.DRW.Side.Back | 362 × 100 × 16 | 2 | |
| NS.BottomNS.Bottom | 450 × 360 × 18 | 2 | |
| NS.P.RNS.P.R | 360 × 164 × 18 | 2 | |
| NS.DRW.Side.LeftNS.DRW.Side.Left | 300 × 120 × 16 | 2 | |
| NS.TopNS.Top | 450 × 360 × 18 | 2 | |
| NS.DRW.Side.RightNS.DRW.Side.Right | 300 × 120 × 16 | 2 | |
| NS.BackNS.Back | 422 × 172 × 6 | none | 2 |
| NS.DRW.DoorNS.DRW.Door | 450 × 200 × 18 | 2 | |
| Table Mirror 1/1 | |||
| TB.M.DRW.Side.BackTB.M.DRW.Side.Back | 662 × 100 × 16 | 3 | |
| TB.M.DRW.Side.RightTB.M.DRW.Side.Right | 300 × 120 × 16 | 3 | |
| TB.M.DRW.Side.DownTB.M.DRW.Side.Down | 670 × 304 × 6 | none | 3 |
| TB.M.Board.MirrorTB.M.Board.Mirror | 764 × 750 × 18 | 1 | |
| TB.M.DRW.Door.MidTB.M.DRW.Door.Mid | 750 × 225 × 18 | 1 | |
| TB.M.BackTB.M.Back | 600 × 600 × 4 | none | 2 |
| TB.M.DRW.Side.LeftTB.M.DRW.Side.Left | 300 × 120 × 16 | 3 | |
| TB.M.TopTB.M.Top | 750 × 360 × 18 | 1 | |
| TB.M.DRW.Door.UpTB.M.DRW.Door.Up | 750 × 225 × 18 | 1 | |
| TB.M.P.LTB.M.P.L | 645 × 360 × 18 | 1 | |
| TB.M.P.RTB.M.P.R | 645 × 360 × 18 | 1 | |
| TB.M.DRW.Door.DownTB.M.DRW.Door.Down | 750 × 225 × 18 | 1 | |
| TB.M.BottomTB.M.Bottom | 750 × 360 × 18 | 1 | |
| Wardrobe 1/1 | |||
| WD.Door.L.LWD.Door.L.L | 1,995 × 360 × 18 | 1 | |
| WD.P.RWD.P.R | 1,964 × 450 × 18 | 1 | |
| WD.P.C.RWD.P.C.R | 1,964 × 430 × 18 | 1 | |
| WD.Door.L.RWD.Door.L.R | 1,995 × 360 × 18 | 1 | |
| WD.P.LWD.P.L | 1,964 × 450 × 18 | 1 | |
| WD.Sup.pWD.Sup.p | 2,120 × 100 × 18 | none | 6 |
| WD.BottomWD.Bottom | 2,181 × 450 × 18 | 1 | |
| WD.ShelfWD.Shelf | 703 × 430 × 18 | 3 | |
| WD.Door.R.LWD.Door.R.L | 1,995 × 360 × 18 | 1 | |
| WD.P.C.LWD.P.C.L | 1,964 × 430 × 18 | 1 | |
| WD.BackWD.Back | 1,976 × 709 × 6 | none | 3 |
| WD.Door.R.RWD.Door.R.R | 1,995 × 360 × 18 | 1 | |
| WD.Door.C.LWD.Door.C.L | 1,995 × 360 × 18 | 1 | |
| WD.Door.C.RWD.Door.C.R | 1,995 × 360 × 18 | 1 | |
| WD.TopWD.Top | 2,181 × 450 × 18 | 1 | |
Other collections
Dealers
See it at a dealer.
We do not sell direct. Our dealers show our collections and deliver them.